Training

Our practice-oriented training courses equip you and your employees with the knowledge and skills required to work confidently with BRUDERER technology and equipment.

BRUDERER training – value in practice

BRUDERER training provides practical, application-oriented know-how in machine operation, process optimisation, operation and maintenance. The aim is to maximise the long-term performance of your stamping press, increase process reliability and sustainably improve production efficiency.

Key benefits at a glance

Higher productivity
Reduced tool wear
Reduced scrap rates
More efficient service processes

Practical. Modular. Future-Ready.

Made by BRUDERER.

Training focus

Operation and processes

Deeper understanding of tool, feeder and strip parameters
Increased process reliability and consistently high part quality
More efficient production through reduced setup times
Reduced tool damage through the optimal use of monitoring and control functions

Operation and maintenance

Reduced downtime of your stamping presses
Faster fault diagnosis and targeted troubleshooting
Shorter repair times thanks to in-depth know-how
Independent execution of routine maintenance tasks

Training benefits in practice

Higher output through optimised machines, processes and tooling
Reduced tool wear through targeted optimisation
Reduced material scrap through stable production processes
More efficient collaboration with the BRUDERER Aftersales Service

Learn modularly, benefit specifically!

To help you fully exploit the potential of BRUDERER high-performance stamping presses, we offer a modular training programme tailored to your needs.

Company tour

Differences between the current control systems

Overview of machine control and operation

Mechanical concept of the machine

Stroke adjustment / finding the stroke

Tool setup (dummy tool)

Without monitoring systems (for operation)

Duration: 1 day
Participants: 1–4
Location: BRUDERER AG, Frasnacht (CH), BRUDERER subsidiaries, or on-site at customer
Advanced operation
Installation of tooling "UMR Manual"

Feed control with BBV / BSV

Functionality

Programming

Monitoring

Notching

Static and dynamic correction

Tool protection

POSA – analogue position monitoring

Press force

BSA – BRUDERER servo axes

BPG – BRUDERER planetary gearbox / handwheel

Duration: 1 day
Participants: 1–4
Location: BRUDERER AG, Frasnacht (CH) or on-site at customer
Electrical maintenance: diagnostics
TDC correction

Maintenance interval indicator

PILZ safety relay

UPS module / accumulator

Siemens drive system

Beckhoff system

Advanced troubleshooting

Duration: 1 day
Participants: 1–4
Location: BRUDERER AG, Frasnacht (CH)
Electrical maintenance: hardware replacement
Replacing the TDC encoder

Replacing the ram height adjustment motor

Replacing the ERN / RON encoder on the main motor

Replacing the CU (Control Unit)

Basic troubleshooting

Duration: 1 day
Participants: 1–4
Location: BRUDERER AG, Frasnacht (CH)
Mechanical maintenance
BBV / BSV

Design and structure

Basic setup

Servicing and maintenance according to the maintenance schedule

Releasing a mechanical blockage – ram height adjustment gearbox

Machine inspection

Lubrication schedule

Maintenance section according to the operating manual

Duration: 1 day
Participants: 1–4
Location: BRUDERER AG, Frasnacht (CH)
Electrical maintenance: BSV
Functionality

Programming

Monitoring systems

Control modules

Operating elements of the servo feeds

Troubleshooting

Diagnostics using the diagnostic program pre-installed on the control system

Replacement of components

Safety control system – benefits and limitations

Duration: 1 day
Participants: 1–4
Location: BRUDERER AG, Frasnacht (CH)
Lamination stacking control BSP
This module will be available in 2027.
Process optimisation
Process and tooling optimisation

Support during production

Tailored to the customer’s needs

Duration: minimum 1 week
Participants: 1–4
Location: on-site at customer